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A technician's ability to "spin a wrench" is directly related to the Parts Department's ability to provide IMMEDIATE off the shelf availability of parts.  Fill Rate measures that.  Fill Rate to the shop should reach at least 90%  As off the shelf availability of parts goes up:
  • Technician Productivity and Efficiency Go Up
  • Profitability Goes Up
  • Loaner Car Days Go Down
  • Special Orders Decrease
  • Fixed Right, First Time Increases

Fill Rate of Parts to the Shop
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Frozen Capital
Frozen Capital are those parts that are not profitable for the dealership.  They are a combination of Non-Stock (NS) coded parts and Auto Phase Out (AP) coded parts and should represent less than 5% of the dealership's total investment in parts inventory.  Causes of high Frozen Capital include:
  • Poor Return Processes to the Manufacturer
  • Uncontrolled returns from Wholesale Accounts
  • Unmonitored returns from the Shop
  • Poor Special Order Controls


Days of Supply has been a measure of Parts Inventory performance for many years.  However, this calculation contains parts that are not actually selling or are not longer in inventory:
  • Obsolescence
  • Unsold, Uninstalled Special Orders
  • Work In Process
  • Returns to the Manufacturer

Selling Days of Supply represents the value of inventory on the shelf that is actually selling.  It is a more realistic measure of Parts Inventory performance.


Selling Days of Supply

Dealership CSI®, Economic Stocking Policy by Movement® and ESPM® are all registered trademarks of Dealership Consulting Services, Inc. All rights reserved. United States Patent and Trademark Office ser. no. 78,397,033, 78,397,051, and 78,397,066